Phenolic Resins: A Versatile Material for Industrial Use
Phenolic Resins Phenolic resins, also known as phenol-formaldehyde resins, are synthetic polymers that are produced from the reaction of phenol or substituted phenol with formaldehyde. They were first produced on an industrial scale in the late 19th century and early 20th century. There are several types of phenolic resins including novolacs, resoles, and others that are classified based on their production method and chemical structure. Chemical Structure and Production Process At the molecular level, phenol-formaldehyde resins are formed from inexpensive, readily available starting materials - phenol and formaldehyde. The production process usually involves alkaline catalysis which causes the monomers to condense and form methylene and ether linkages between the phenol and aldehyde molecules. Depending on the conditions used, the polymer that is formed may have thermoplastic or thermosetting properties. Novolacs are thermoplastics produced under acidic conditions, while resoles produ...